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Northern Light Composites Introduce Ecoprimus Dinghy

- the First Sustainable and Recyclable Dinghy on the Market

Northern Light Composites – based in Monfalcone, Italy – have recently introduced a sustainable and recyclable dinghy for sailing schools and young sailors. NL Composites and their Ecoprimus received an honourable mention as part of the Design Innovation Award during the Genoa Boat Show.

The ecoPrimus dinghy made from ampliTex and recycled PET materials
The Ecoprimus dinghy in action

Recyclable Dinghy with Sustainable Materials

The Ecoprimus dinghy is made from flax fibre composites and recycled PET core materials. Arkema’s novel Elium resin allows the boat to be easily recyclable at the end of its lifetime. The thermoplastic resin can be separated from the fibres and completely recycled to create new resin. The flax fibres are locally grown in Europe and allow to significantly reduce the carbon footprint of the boat when compared to conventional glass or carbon fibres.

 

Thanks to the innovative construction, the dinghy is completely recyclable at the end of its life and the flax fibres and resin can be reused for the construction of new non-structural parts.

The nlcomp team
The nlcomp Team

About their honourable mention at the Genoa Boat Show, Fabio Bignolini – Project Manager at nlcomp – says: “It is a truly great feeling to be awarded here at the Boat Show together with shipyards of international standing. It is a great opportunity for our start-up: in the coming weeks we will start a promotional campaign to show the Ecoprimus to sailing clubs and spread awareness for sustainability and respect for the environment with the young people who are approaching sailing.”

A New Circular Yacht Economy

The marine start-up from Italy is looking to change the yacht economy. One of the biggest issues of the nautical sector consists of boats that have reached the end of their life on water. Boat hulls made from glass and carbon fibre composites typically end up being abandoned on construction sites, ship graveyards or in the countryside. Northern Light Composites is looking to introduce a new circular economy to the yacht sector.

The use of 100% flax fibres, recycled core materials and a completely recyclable resin system result in a new and sustainable way to build sailing boats. Not only do these materials result in a reduced CO2 footprint of the boats cradle-to-gate but also allow for completely new end-of-life options.

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Sep 26, 2023

Duotone Launches the 2024 Concept Blue Range with ampliTex™

Duotone has just launched its new collection for 2024 and we couldn’t be more excited about it! Our ampliTex™ natural fibre reinforcements make a prominent entry into the Duotone kiteboard lineup for the next season. With new shapes and construction, the Select and Soleil become the first twin tip boards to join Duotones Concept Blue Range. Using more sustainable materials and only renewable energy in the production process makes these new boards the most ecologically responsible ones from Duotone to date. With a fresh design, new asymmetric deck shape and updated outline, the Select is the perfect choice for riders who want to enjoy cruising and boost big jumps on the water. The Soleil comes with a narrower outline and marks the Select’s counterpart that is specifically designed for women and riders with a smaller frame and weight. Designed by women for women, the Soleil will ensure loads of fun carving from rail to rail, while the larger Space Flex windows in the tips ensure a smooth ride in all conditions. Reno Romeu, Duotone rider, is excited about his new board: “The Concept Blue from Duotone is something that I was really happy about! As we kiteboarders are always connected 100% to nature, we take a lot of care of the environment and also spread the word how we should act eco-friendly. Well, now we have an amazing product that we use in our sport of which we know is 100% made from natural resources. Not only the product itself is amazing, the Select is one of my favourite boards from the Duotone range. It’s a perfect board for someone who wants to improve fast and get their first tricks nailed. With a very early planing, which makes it easier to get going in light wind conditions, the Select also is the best board to push your upwind angle to the max. It's my favourite board, now in my favourite Concept Blue construction.” Concept Blue Aware of the environmental impact of their passion and sport, Duotone has initiated Concept Blue as a means to minimise their environmental impact, protect our playgrounds and create a sustainable future for watersports. Duotone’s R&D team designs products with the latest and most sustainable high-performance materials and they are committed to explore what can be done in the immediate future and years to come. Bcomp and Duotone are very aligned in a sustainable ethos that drives everything from selecting raw materials to production processes and the lifecycle of everything that our companies create. We are very glad to be part of Duotone’s next chapter with their first Concept Blue boards. Flax fibres to replace glass fibres The Select and Soleil, two of Duotone’s most popular twin tips, are now made with the Concept Blue construction. With flax and basalt, they introduce new raw materials into the Duotone range. As a renewable plant material, the creation of flax fibre reinforcements uses fewer resources and energy than traditional materials. For the twin tips, Duotone uses Bcomp’s ampliTex™ flax fibres to completely replace glass fibres in the production process. Our ampliTex™ fabrics offer them similar properties to the conventional glass fibres but add further benefits like superior damping for a smooth ride and excellent torsional flex characteristics. Incorporating ampliTex™ flax fibres alongside local basalt fibre reinforcements in these new Duotone boards not only enhances their performance, giving you a better ride, but also replaces carbon with flax and basalt, a material with similar mechanical properties and a significantly smaller environmental footprint. Going one step further in their efforts to reduce the environmental impact of their boards, Duotone has chosen to manufacture these boards in a facility that is run with 100% solar energy. “Two of our most popular twin tips are now part of the Concept Blue range, featuring new materials for kiteboarding, flax and basalt,” says Manuel Zwinz, Product Designer at Duotone. “For the twin tips, we are using flax and basalt fibre to mainly replace glass fibre in the production process; it offers similar properties, but with many added benefits. It is a natural material that is eco-friendly to create, far more so than traditional glass fibre. It also offers superior damping capabilities compared to glass fibre. These attributes make it a great material to use in our twin tips.” All images © Duotone Sports Learn more: Duotone Select Duotone Soleil Duotone's Concept Blue Project

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Sep 05, 2023

Natural Fibres on the Rise at the SuMoth Challenge 2023

Audace Team from the University of Trieste takes the overall win at this year’s SuMoth Challenge with ‘Flying Lina’ – a boat that pushes the use of natural fibre composites on all levels. ampliTex™ and powerRibs™ flax fibres have been used for the hull and the team even arrived with some hybrid foils that used ampliTex™ to replace about 50% of the carbon fibres. Pushing the Limits Last year’s SuMoth Challenge already left us impressed. The student teams showed very interesting concepts and seeing their sustainable moths foiling across the water of beautiful Lake Garda was simply inspiring. This year, we were proud to be back and continue our support of the SuMoth Challenge as official partner. The young generation represented by these students is the future of our society and our high-performance industries. Events like the SuMoth Challenge are incredibly important for them to explore new ideas and gain valuable experience across so many different areas while working in an interdisciplinary team. And on top of everything they are just pushing the limits of sustainability in high-performance foiling applications. https://www.youtube.com/watch?v=0yoWdAHfzgI Last year’s teams came back swinging with improved and completely new boats and concepts while several newcomers managed to impress with their first designs and incredible boats. Flax fibres had also become very popular among the teams to be used in many different areas of the boats. Certainly among the highlights was the moth from Solent University that proudly put its ampliTex™ reinforced hull directly on show and combined it with beautiful wings made from a custom-bent wood frame. Audace Team from University of Trieste came to Malcesine with their first moth and made quite the debut. ‘Flying Lina’ was clad in an eye-catching chrome wrap, hiding a hull fully made with ampliTex™ and powerRibs™ flax fibre reinforcements. Natural fibre composites were also extensively used across other components like their solid wings – a sandwich structure with honeycomb core and flax fibre face sheets – and their innovative foils that replaced about half of the carbon fibre reinforcement with ampliTex™ natural fibres. Sharing Natural Fibre Expertise While the SuMoth Challenge culminates at the shore of Lake Garda during the annual Foiling Week, it’s positive impact can be felt year-round. The student teams are hard at work all year long to develop their concepts, find the best solutions and try out new technologies. To provide them with a source of knowledge and to pass on important experiences from the industry to the students, the SuMoth Challenge regularly organises masterclasses with its partners. After Paolo Dassi’s masterclass on biobased composites from last year, we were happy to contribute to another masterclass in collaboration with Persico Marine this year. Persico welcomed a big group of students participating in the SuMoth Challenge to their facilities in Nembro where they were able to learn directly from Persico’s best boatbuilders. Paolo, our Marine and Industry Manager, was once more representing Bcomp and sharing some of our deep expertise on natural fibre composites with the students. Getting hands-on with our ampliTex™ and powerRibs™ flax fibre technologies gave the teams an opportunity to work with natural fibre composites and create test samples that were mechanically tested in a laboratory before they were given a new life as this year’s trophies. A Success Story Foiling Week and with it the SuMoth Challenge 2023 are already in the past, but we are still happily looking back on this outstanding event. More teams than ever have taken part in the challenge bringing together hundreds of students from across the world with the shared goal of advancing sustainable technologies and practices in the sailing world and beyond. We are happy to be a part of this success story and can’t wait to see the SuMoth Challenge come back even bigger next year and for the teams to push boundaries even further! The SuMoth Challenge The SuMoth challenge invites student teams from all over the world to design, build, and eventually race a sustainable foiling Moth. The teams bring together students from different backgrounds to work on a common goal and gain valuable experience with sustainable technologies driving the future of sustainable boat building. Teams have to go through all the phases from material selection and design process, to engineering, actually building the Moth and finally getting it on the water. Time and budget constraints add to the complexity of this endeavour. Such a project can only be tackled with the right support and the teams can count on the partners of the SuMoth challenge. Learn more: SuMoth Challenge www.sumoth.org Foiling Week www.foilingweek.com Images © Bcomp / Flurin Efinger Video © We Are Foiling Media Have a question or want to stay in touch? Contact us now

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Jul 25, 2023

Floating Into the Future: ‘Blue Nomad’ Harnesses the Power of Bcomp’s ampliTex™ Flax Fibres

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Jun 12, 2023

Sustainable Flax Composites Enter Serial Automotive Production in New Volvo EX30

The small SUV focuses on sustainability and is designed to have the lowest carbon footprint of any model in Volvo Cars’ history* Bcomp’s ampliTex™ natural fibre composites to be used in EX30 dashboard, and door trim ampliTex™ combines a low environmental impact from renewable natural fibres with high performance and unique design opportunities Fribourg, Switzerland… Swiss sustainable lightweighting company Bcomp has announced the application of its natural fibre composite technology, ampliTex™, in the new Volvo EX30. This landmark project will see Bcomp’s flax fibre composites offered as an optional trim for the dashboard, and doors of the EX30. The collaboration follows Volvo Cars Tech Fund’s Series B investment in Bcomp last year. While Bcomp’s natural fibre composites have been well-proven in demanding motorsport applications like Formula 1, Formula E, and SuperFormula, this is the first production vehicle to reach consumers. The highly innovative Volvo EX30 is an all-electric small SUV that combines safety, sustainability, cutting-edge tech, and Scandinavian design. Drivers can choose from four distinct interior ‘rooms’, two of which embrace the natural aesthetic of ampliTex™ trim panels: the Mist and Pine rooms. Bcomp had worked with Volvo Cars previously, in 2018, for the Volvo Ocean Race Recycled Plastics Demonstrator Vehicle. This was followed by the Concept Recharge in 2021, which demonstrated the future direction that Volvo Cars would take in all-electric car development. It included extensive use of Bcomp composites in both the interior and exterior, from storage areas to bumpers and sills. ampliTex™ is a technical reinforcement fabric made from renewable flax fibres grown in Europe. It combines sustainability, low weight and unique design opportunities. The use of ampliTex™ in the EX30 marks a significant stride in Bcomp’s vision for mobility, reflecting a shared commitment to sustainability and long-term efforts to reduce the lifetime emissions of passenger vehicles. It is also in support of Volvo Cars’ sustainability strategy, which includes the aims to sell solely all-electric cars by 2030 and to achieve climate neutrality by 2040. The Volvo EX30, featuring Bcomp's ampliTex™ technology, was officially launched on June 7th 2023 and is available for order or pre-order in selected markets. Christian Fischer, CEO and Co-Founder at Bcomp, commented: “This is a milestone moment for Bcomp. We are all incredibly proud to see ampliTex™ composites in the new Volvo EX30 – it will be the first production vehicle delivered to customers with our materials! We have had the pleasure to work closely with Volvo Cars for a long time, sharing the same vision for sustainable mobility and the potential for biobased materials to contribute to a circular future. This is the first step of our plan to scale into the large-scale mobility industry and continue our mission to help our customers decarbonize their supply chains." For more information about the new Volvo EX30, please visit: www.volvocars.com *The lowest carbon footprint of any Volvo car to date statement relates to globally available products over 200,000 kms of driving. All images © Volvo Car Group Have a question or want to stay in touch? Contact us now